Zf 5hp24 transmission repair manual pdf free online. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Valve body layouts such as those seen in this catalog are. Fnr5, fs5ael f025 includes secondary valve body gm 2004r gm016 3t40 125c. Wear in the pressure regulator bore of the zf 5hp24 transmission can cause pressure spikes which result in input a clutch drum breakage. This causes a range of problems with the transmissions shifting, from slipping and flaring into gear, to erratic shifting.
Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. Info free download books 5hp24 valve body manual printable 2019 we all know that reading 5hp24 valve body manual printable 2019 is useful, because we can easily get too much info online from the resources. Alsoi see some people talking about a manual,is that the zf 5hp24 repair manual. The fault persists after replacing the sensor and carrying out a wiring check. Zf 5hp24 transmission repair manual pdf online download.
Notes from a recent transmission rebuild zf 5hp24 any questions drop me a line. Zf 5hp24 pressure regulator repair kit will fit all zf 5hp24 and 5hp24a automatic transmissions audi, bmw, jaguar and range rover vehicles made in the u. Zf passenger car transmission 5 speed automatic valve bodies. After sorting out various running issues and getting the vehicle through an mot, have been driving for a month now. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Refer to figure for solenoid body screen and retainer locations, and to figure 14 for the manual valve body retainer locations. Refer to figure 12 for valve body spring specifications.
Info free download books 5hp24 valve body manual printable 2019 you know that reading 5hp24 valve body manual printable 2019 is beneficial, because we can easily get too much info online from your resources. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Setting an output speed sensor code after around 6 miles and going into limp home mode. I only replaced all the seals and clutches, thats it.
Zf 5hp24 rebuild kit gasket kit, clutch plates, and steel module. To meet the requirements for more ratios, only the way with additional components could be chosen. Related products for zf 5hp24, zf 5hp24a repair manual. Fluid capacity and type, valve body and solenoids charts. In this video i go over 2 areas of the valvebody that are critical areas to check.
It is intended to give jaguar dealer workshop personnel an overview of their construction and operation, and is for information purposes only. I am promise you will like the 5hp24 valve body manual printable 2019. Up to 10 main components gear sets, ravigneaux considered as 2, brakes, clutches showed, that this marked the end. Refer to figure 107 for lower front valve body exploded view and identification of valves. Click on a part number to view part variations, pricing, and availability. This manual covers the procedure for repairing the complete transmission. Transmission repair manuals zf 5hp24, diagrams, guides, tips and free download pdf instructions. Tool kit for oversized pressure regulator valve kit 974001k. Zf5hp24 5speed automatic transmission b a transmissions. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. Zf5hp24 valve body tsb valve transmission mechanics scribd. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Zf 5hp24 automatic transmission spare parts catalog pdf online.
Regarding the availability of the sonnax oversized valve kit 9740 and im assuming that youre referring to the main pressure regulator valve here i use jpat near bristol for my parts and i know that theyre a sonnax distributor. Set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. This is a short introduction video on a special product that cascade transmission parts carries a zf 5hp24 heavy duty alligator a input drum. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Gc accessories ssentialsinnovative chromatography solutions melamine. I rebuild 5hp24 s just for fun and i have lots of spare parts lying around so let me know if i can help out at all. Sonnax transmission parts for zf zf5hp24 applications. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Fingers crossed, so far im v happy with the result. Zf 5hp24 valve body fault hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year. There is an updated pressure regulator valve see figure 2 which could help the situation as long as the valve bore is not worn. I also replaced the torque converter in the hope that it would help correct a driveline vibration that has been present for several years after having read about similar symptoms 5hp2 mine being caused by a bad lock up clutch. Technologies have developed, and reading 5hp24 valve body.
Zf 5hp24 lower valve body bare housings repair the cause, not just the symptom. No part of this manual may be reproduced or transmitted in any form or. Info free download books 5hp24 valve body manual printable 2019 everybody knows that reading 5hp24 valve body manual printable 2019 is beneficial, because we can easily get enough detailed information online from your reading materials. This protocol insures that the customer gets the highest quality product each and every time. Zf 5hp24 automatic transmission spare parts catalog.
The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Using the part numbers found under service information, replace the pressure regulator valve and the lower front valve body. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Refer to figure 112 for channel plate screen location on the upper. This valve body housing will fit the following transmission part numbers. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. The 5hp is the last transmissionfamily conventionally designed. Ax4s valve body pdf no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. This catalog is the proprietary property of transtar industries, inc. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh.
Get zf5hp24 transmission rebuilding tips, zf5hp24 troubleshooting help, zf5hp24 technical service bulletins, zf5hp24 diagnostics and zf5hp24 technical information from trnw. Zf5hp24 parts whatever it takes transmission parts. Sonnax transmission products catalog canada wide parts. Specifically in jaguars, the zf5hp24s hydraulic control unit valve body has a tendency to crack along a portion of the casting. The selected item is out of stock, please select a different item or combination. Valve body premium w pump non 3 prong 2nd switch type. Ensure the correct location of the valve body in the housing. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. The entire disassembly and assembly procedure is described in chronological order. Zf parts for automatic transmissions, zf transmissions, zf parts. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download. By transgo valve body upgrade avoid blowing out the a clutch drum after rebuild. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Technology has developed, and reading 5hp24 valve body.